Ultimate Crosscut Sled
Square, accurate crosscuts and repeatable accuracy for perfect project parts are a sure thing with this heavy-duty table saw sled.
Make perfectly square crosscuts every time with this detailed step-by-step plan for building the Ultimate Crosscut Sled. This essential table saw sled is designed to improve accuracy, reduce chip-out, and simplify project assembly—whether you're cutting small parts or handling full-width panels. The sled features a precision dual-runner system that eliminates side-to-side movement, along with a straightforward method for dialing in perfectly square cuts. A built-in zero-clearance insert helps prevent tear-out, ensuring clean, professional-quality edges even on plywood and hardwood.
Designed with both functionality and durability in mind, the sled includes a sliding stop block with a clear cursor for repeatable cuts and a fence extension for added support on longer boards. The base is made from 1/2" Baltic birch plywood and includes drilled corners and hanging holes for added convenience. You'll also get complete instructions for building the fence and bridge from oversized blanks to ensure everything stays flat and aligned. Whether you're a beginner or experienced woodworker, this crosscut sled will become a go-to jig in your shop for precise, reliable cuts every time.
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What You Get:
- 6 printable (digital) pages of step-by-step instructions.
- More than 15 full-color photos and illustrations.
- Setup instructions and tips from our shop.
- Retail sources for hardware and supplies.
- Shop-tested guarantee from the editors of Woodsmith and ShopNotes magazines.
