Table Saw Insert

Create a zero-clearance table saw insert to improve safety, prevent kickback, and reduce chipout. Perfect for ripping thin strips with cleaner results.

Make safer, cleaner cuts on your table saw with this easy-to-build zero-clearance insert. Designed specifically for ripping thin strips, this insert replaces the standard factory opening with a slot that matches the exact width of your blade. The result? No more thin offcuts falling into the gap, reducing the risk of dangerous kickback and making your cuts more accurate. It's a smart upgrade that not only protects your fingers but also helps your saw perform at its best.

This woodworking plan guides you through building a custom insert that fits your saw perfectly. In addition to increased safety, the zero-clearance design supports the workpiece right up to the blade, minimizing chipout and delivering cleaner edges on both hardwood and plywood. Whether you're a weekend woodworker or a seasoned pro, this insert is a valuable addition to your workshop. With a couple of clever design improvements over standard inserts, this plan makes it simple to get professional-level results from your existing table saw.

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What You Get:

  • 5 pages of step-by-step instructions
  • 22 full-color photos and illustrations

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