Shop-Built Mallets
Construct a cabinetmaker’s and carver’s mallet with this step-by-step plan. Laminated hardwood construction for durability and custom-fit handles for comfort.
Build your own set of durable, high-performance woodworking mallets with this step-by-step plan. Designed for both general use and fine detail work, this project includes two essential tools: a cabinetmaker’s mallet and a rounded carver’s mallet. Each one is crafted from laminated hardwood—Lyptus and maple in our version—for a sturdy, attractive finish that’s built to last a lifetime.
The mallet heads feature a layered design for strength and style, while custom-shaped handles ensure a comfortable grip. A simple router table jig makes it easy to shape the handles to fit your hand perfectly. Whether you're assembling projects or carving precise joinery, these mallets are practical, long-lasting, and satisfying to use. Best of all, you can complete them in a weekend using materials you likely already have in your shop.
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What You Get:
- 8 printable (digital) pages of step-by-step instructions
- More than 30 full-color photos, illustrations and exploded views
- Shop-tested technique for shaping the handles
- Retail sources for project supplies
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