Routing Small Parts

Routing small parts on a router table can be tricky—and even dangerous—without the right setup. This step-by-step woodworking plan shows you how to build a compact small-part sled and make smart router table upgrades for safer, more accurate results. Whether you’re adding detail to a narrow trim piece or routing joinery on tiny parts, these shop-built accessories offer added control and confidence.

You’ll learn how to create a small-part sled with adjustable stops, a toggle clamp, and sandpaper grip to secure your work while keeping your fingers away from the bit. Plus, we’ll show you how to modify your router table with a zero-clearance fence and seamless tabletop surface for smooth, stable routing. With this plan, you can tackle precise profiles and joinery work—even on small pieces—with professional-quality results.

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